About me

I’m Faisal Qayyum, a materials scientist and mechanical engineer. I earned my Dr.-Ing. magna cum laude at TU Bergakademie Freiberg, where my thesis received the Dr.-Rolf-Umbach-Prize for the best doctoral thesis, and I spent nine years at the Institute of Metal Forming there (2017–2026). Since February 2026 I am an Assistant Professor at the University of Tabuk, Saudi Arabia. Before Germany I was a lecturer and research assistant at UET Taxila, Pakistan (2012–2016).

The Germany to Saudi Arabia story

After nine years in German research I moved to a faculty post in Saudi Arabia in 2026. I went through the applications, the contract questions and the first weeks on the ground myself, and I wrote down what I learned so others do not have to start from zero.

Read Moving from Germany to Saudi Arabia for a faculty job and Your first two weeks in Saudi Arabia as a faculty member.

From microstructure to insight

Crystal plasticity simulation showing local stress and strain distribution in a multi-phase metallic microstructure

My PhD focused on modelling the deformation and damage of multi-phase metallic materials using coupled crystal plasticity models. My work spans the chain from experimental microstructure characterisation to large-scale numerical forming simulations: crystal plasticity with DAMASK, metal forming FEM with ABAQUS, phase field simulation, and EBSD analysis with MTEX. Recent topics include TRIP steel matrix composites and LPBF AlSi10Mg.

At the Institute of Metal Forming I set up the DAMASK crystal plasticity simulation workflow. With industry partners I worked on concrete problems:

  • Resolved 45° embrittlement in rolled tungsten sheet with Plansee, identifying the texture and processing origin of the defect.
  • Optimised the rod straightening line at BGH Freital, improving process consistency on production equipment.
  • Developed specialised fasteners from high-copper steels with Härterei TechnoTherm, from alloy behaviour through to heat treatment route.
  • Raised spheroidization efficiency for Cr- and Mo-alloyed carbon steels using phase-field simulation, under the DFG IMPACT project with IMWF Universität Stuttgart.
1,371citations (Google Scholar)
23h-index (Google Scholar)
42i10-index (Google Scholar)
54documents in Scopus (h-index 21)

Figures as of September 2026.

Selected publications

2026 Mechanics of Materials Journal Article

Butt, M.M., Qayyum, F., Laieghi, H., et al. “Microstructure-informed modeling of LPBF AlSi10Mg components: understanding the origin of tensile anisotropy through local stress-strain partitioning using comparative crystal plasticity material models.” Mechanics of Materials, 222, 105846. DOI

2024 Composites Part A Journal Article

Chiu, C., Prabhakar, V., Tseng, S., Qayyum, F., et al. “Integrating experimental and numerical analyses for microscale tensile behavior of ceramic particle reinforced TRIP steel composites.” Composites Part A: Applied Science and Manufacturing, p.108384.

2024 Journal of Materials Science Journal Article

Qayyum, F., Chiu, C., Tseng, S., et al. “Local strain heterogeneity and damage mechanisms in zirconia particle-reinforced TRIP steel MMCs: in situ tensile testing with digital image processing.” Journal of Materials Science, pp.1–19.

2024 International Journal of Plasticity Journal Article

Lypchanskyi, O., Chiu, C.C., Qayyum, F., et al. “Temperature dependent deformation behavior and texture evolution in AA6082 aluminum alloy: an integrated experimental and crystal plasticity simulation approach.” International Journal of Plasticity, 176, p.103942.

2024 Elsevier Book

Qayyum, F., Umar, M., Dölling, J., Guk, S. and Prahl, U. Mechanics of New-Generation Metals and Alloys. Elsevier.

2021 Crystals (MDPI) Journal Article

Qayyum, F., Guk, S. and Prahl, U. “Studying the damage evolution and the micro-mechanical response of X8CrMnNi16-6-6 TRIP steel matrix and 10% zirconia particle composite using a calibrated physics and crystal-plasticity-based numerical simulation model.” Crystals, 11(7), p.759.

Awards & grants

  • Dr.-Rolf-Umbach-Prize for the best doctoral thesis
  • Shanghai Sci-Tech Co-Research Program: project leader of a two-year project (STCSM 26HB2708600, 2026–2028) on laser dicing of silicon carbide wafers, with Prof. Zhang Wang, Shanghai Dianji University
  • Alexander von Humboldt research grant 2026/27
  • Joachim Herz Foundation Add-on Fellowship 2026–2028
  • DAAD short-term research grant 2026
  • JSPS short-term postdoctoral fellowship, Kyoto University (awarded 2026, not yet taken up)
  • Project coordinator and scientific advisor on DFG (MagZyk), SAB (WomenFutureMetals), Sächsisches Landesstipendium and DAAD (IPID4all GEOMATENUM) projects

Editorial & peer review

  • Editorial Board Member, Discover Materials (Springer Nature), since 2024
  • Early Career Editorial Board Member, Metals (MDPI), since 2025
  • Topical Advisory Panel Member, Materials and Crystals (MDPI)
  • Guest editor: “Process–Structure–Property Relationship of Lightweight Metallic Materials” (Journal of Materials Science); “Applications of Crystal Plasticity in Forming Technologies” (Crystals); “Numerical Simulation Methods for Analyzing Fatigue and Fracture Behavior in Metallic Materials” (Materials)
  • Reviewer of more than 150 manuscripts over seven years

Teaching, supervision and the Writing Club

  • More than 20 BSc and MSc theses supervised
  • 4 visiting MSc and doctoral exchange students hosted
  • Students from more than 15 countries
  • Ran a research Writing Club for three years
  • Languages: Urdu (native), English (C1), German (B1–B2)
  • TU Bergakademie Freiberg (MSc): Fundamentals of Metal Forming, Theory of Metal Forming, Numerical Simulations in Metal Forming, Research Seminar
  • University of Tabuk: Engineering Materials; Hydraulics and Pneumatics
  • UET Taxila: Manufacturing Processes I and II
  • Digital courses: How to Write a Lot; Ethical Use of AI in Research; Crystal Plasticity for Beginners; Professional Decision Making

What the work looks like

Industry problem

Cracking in rolled metal sheet

A European producer of refractory-metal sheet saw embrittlement at 45° to the rolling direction. We traced the defect to its texture and processing origin.

Working student

A complex plant analysis, made clear

An MSc student working in the German steel industry needed an analysis and visualisation for a complicated project. We built the analytical approach together, and his management praised the result.

Engineer to co-author

From a question to joint papers

A process engineer at a semiconductor manufacturer needed to understand how microstructure drives material behaviour. The work grew into a collaboration and joint journal papers.

Stories are anonymised and kept general.

From students and collaborators

“As a mentor and senior, he has been a constant source of wisdom, encouragement, and genuine kindness. His ability to blend technical excellence with empathy makes him an exceptional role model in both engineering and life. I truly learned the essence of real research methodology from him and applied it to achieve many milestones in my scientific career. Throughout the past six years in Germany, Dr. Qayyum guided me with patience and clarity, inspiring me to think beyond conventional approaches, to think outside the box, and to embrace challenges with curiosity and purpose.”
Muhammad Umar, PhD Researcher, Karlsruhe Institute of Technology (KIT), Germany
“Anyone who has the opportunity to have Dr. Qayyum as a professor, mentor, leader, colleague, or even just a friend is exceptionally fortunate. He embodies each of these roles with integrity, passion, and excellence.”
Teqwa Khelifa, MSc Student, Institute of Metal Forming, TU Bergakademie Freiberg
“As a process engineer at TSMC, I needed a very specific understanding of how microstructural mechanisms connect to real-world material behavior. Dr. Qayyum bridged that gap between academic rigor and engineering practice in a way I hadn’t found anywhere else.”
Shao-Shen Tseng, Design Engineer, TSMC, Taiwan
“Dr. Qayyum’s scientific writing workshop was a career-defining experience. He turned what felt like an overwhelming task into a structured, learnable skill. My confidence in writing and presenting research results improved dramatically.”
Fariha Mukhtar, Maintenance Reliability Specialist, Tetra Pak, Sweden
“Dr. Qayyum is a true brainstorming guru with an incredible depth of experience. During my time as a working student in the German steel industry, his strategic guidance was instrumental. He helped me develop a sophisticated analytical approach and a compelling visualization for a complex project that ultimately received high praise from my management team. Beyond his technical expertise, he has been a pivotal mentor throughout my Master’s studies. I look forward to seeking his advice at every new crossroad in my career.”
Abdelrahman Baraka, MSc Steel Technology, TU Bergakademie Freiberg, Germany

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